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AeroCore’s Engineering Group transforms complex challenges into reliable solutions.
Our capabilities allow us to keep projects in house.
At AeroCore, re-design isn’t just part of engineering — it is the engineering. From legacy systems to cutting-edge platforms, we rethink heat transfer challenges from the ground up. Using in-house CAD modeling, thermal and flow simulation, and deep materials expertise, we deliver smarter, stronger, OEM-alternative designs built to exceed spec. Whether replacing the obsolete or upgrading the underperforming, our re-designs drive durability, efficiency, and mission readiness.
From concept to core, AeroCoreX turns ideas into proven solutions. Our prototype development process combines in-house engineering, advanced modeling, and rapid fabrication to accelerate innovation without compromising precision. Whether designing new systems or solving legacy limitations, we build, test, and refine fully functional prototypes engineered for real-world performance — ready for production, not just the drawing board.
AeroCoreX leverages additive manufacturing to unlock design freedom traditional methods can’t match. From complex geometries to rapid iteration, our in-house AM capabilities accelerate development and enable performance-driven re-designs that reduce weight, improve flow, and enhance durability. Whether for prototype or production, we use additive not just to build — but to engineer better.
Design is only half the equation — performance is proven in testing. At AeroCore, every re-design is validated in-house through pressure, flow, thermal, vibration testing, and environmental chamber assessments. Our full-spectrum test capabilities ensure that what we engineer performs exactly as intended — under real-world conditions, not assumptions. From concept to qualification, we own the results because we control the process.
When agility matters, AeroCore delivers. Our in-house small-quantity manufacturing is built for speed, precision, and engineering control — perfect for low-rate production, legacy replacements, or field-driven re-designs. With no outsourcing delays, we move from prototype to part fast, maintaining quality and performance every step of the way. Small batch, mission-ready, and built to spec.
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