AeroCore X
AeroCore X
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Engineering

AeroCore’s Engineering Group transforms complex challenges into reliable solutions.  

  • Re design
  • Prototype Develpment
  • Additive Manufacturing
  • Complete In House Testing
  • Small Quantity Manufacturing

Past Re Design Projects

  • B-2 Air to Air Heat Exchanger
  • B-2 Air to Liquid Heat Exchanger
  • A-10 Air to Air Heat Exchanger
  • A-10 Electric Motor
  • KC-135 Air to Air Heat Exchanger
  • B-1 Water Seperator
  • E-6 Water Seperator
  • 12117-000 Recore
  • D1876-5000A Recore
  • E-6 Lightning Arrestor 
  • Many More!

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About AeroCore X

Capabilities

Our capabilities allow us to keep projects in house.

  • Fully Equipped Engineering Department
  • Welding
  • Machine Shop
  • CNC's
  • Composite Shop
  • Fin Stamping
  • Brazing Ovens
  • Vapor Degreaser
  • MRO Testing Capabilities
  • Electrical Facility
  • Small Quantity Manufacturing

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Re Design

 At AeroCore, re-design isn’t just part of engineering — it is the engineering. From legacy systems to cutting-edge platforms, we rethink heat transfer challenges from the ground up. Using in-house CAD modeling, thermal and flow simulation, and deep materials expertise, we deliver smarter, stronger, OEM-alternative designs built to exceed spec. Whether replacing the obsolete or upgrading the underperforming, our re-designs drive durability, efficiency, and mission readiness. 

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Prototype Development

 From concept to core, AeroCoreX turns ideas into proven solutions. Our prototype development process combines in-house engineering, advanced modeling, and rapid fabrication to accelerate innovation without compromising precision. Whether designing new systems or solving legacy limitations, we build, test, and refine fully functional prototypes engineered for real-world performance — ready for production, not just the drawing board. 

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Additive Manufacturing

 AeroCoreX leverages additive manufacturing to unlock design freedom traditional methods can’t match. From complex geometries to rapid iteration, our in-house AM capabilities accelerate development and enable performance-driven re-designs that reduce weight, improve flow, and enhance durability. Whether for prototype or production, we use additive not just to build — but to engineer better. 

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Complete In House Testing Capabilities

 Design is only half the equation — performance is proven in testing. At AeroCore, every re-design is validated in-house through pressure, flow, thermal, vibration testing, and environmental chamber assessments. Our full-spectrum test capabilities ensure that what we engineer performs exactly as intended — under real-world conditions, not assumptions. From concept to qualification, we own the results because we control the process. 

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Small Quantity Manufacturing

 When agility matters, AeroCore delivers. Our in-house small-quantity manufacturing is built for speed, precision, and engineering control — perfect for low-rate production, legacy replacements, or field-driven re-designs. With no outsourcing delays, we move from prototype to part fast, maintaining quality and performance every step of the way. Small batch, mission-ready, and built to spec. 

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About AeroCore X

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FAA Repair Station #ACXR918D - DUNS #051007260 - CAGE Code 8HLS2

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